PZ100RL Biotech Pellet Boiler Service Bradford

Biotech PZ100RL pellet boiler troubleshooting and maintenance. The boiler hadn’t been operating for a while.

Burner grate cleaning

The burner grate was covered with a thick layer of clinker.
Grate covered with clinker
Grate covered with clinker
Clinker removed from grate
Clinker removed from grate
Burner grate cleaning
Burner grate cleaning

Exhaust fan cleaning

Exhaust fan removed for cleaning
Exhaust fan removed for cleaning

Lambda sensor cleaning

The lambda sensor had to be removed for cleaning. Unfortunately the nut was damaged and the factory recommended lambda tool could not be used. It didn’t fit on the nut. Our self developed extra short lambda tool did the job.
Damaged lambda sensor nut
Damaged lambda sensor nut
Lambda sensor tools
Lambda sensor tools
Dust removed from lambda sensor
Dust removed from lambda sensor
The lambda sensor seals were also too rigid to seal properly. As a temporary solution I put there some fire retardant silicone, but the washers will be replaced along with the nut during next maintenance.

Fire bowl replacement

I found some holes on the fire bowl which may cause various problems, so it had to be replaced.
Hole on the fire bowl just above grate
Hole on the fire bowl just above grate
Removing the fire bowl
Removing the fire bowl
Fire bowls refurbished and the old one
Fire bowls: refurbished and the old one

HETAS
MCS certificated
RECC
Home Improvement Protection
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